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Thickness measurements

The thickness measurement can be done with contact and non-contact technologies.

Contact technologies are mainly used for static measurements, for measurements in the metrological laboratory or in low speed applications.

Non-contact measurements, mainly based on LASER technology, is a reliable and consolidated technique for measuring small, medium and large thicknesses but above all on moving or easily deformed objects.

You can send an email to info@innovacheck.com indicating your request or:

Product categories for thickness measurement

industrial laser distance meters for non-contact distance measurements with optical technology

Industrial LASER distance meters

Industrial laser distance meters are useful and accurate tools for measuring theremote and non-contact moving in industrial environments. These devices use a beam of laser light to measure the distance between two points accurately and reliably, with an accuracy of up to tenths of a millimetre.

One of the most important features of industrial laser distance meters is theirs ability to work in long range and in difficult environmental conditions. Thanks to their precision, these instruments can be used in a wide range of applications, including those that require extremely accurate measurement, such as civil engineering, quality control and industrial manufacturing.

tesa and marposs LVDT probes for contact measurements

Linear transducers

Il linear displacement transducer it is a device used to measure small displacements, usually less than one metre, and very often with very high precision and resolution.

The linear transducers have high precision and repeatability even in harsh working conditions and in the presence of contaminants.

Linear position transducers are robust and reliable, created specifically for the industrial sector, they ensure a long operational life. They offer measuring ranges from 0,2mm to 10mm in high accuracy versions and up to 300-1000mm in standard accuracy versions.

Economical, miniaturized, pressurized, spring-loaded, with or without built-in electronics versions are available. All linear transducers can be connected to amplifiers with analogue, RS232, USB or fieldbus outputs.

precision ultrasonic thickness gauges for thickness measurement

Ultrasonic thickness gauges

Ultrasonic thickness gauges are used for measure the thickness of materials by accessing from only one side of the wall using ultrasonic waves.

When an ultrasonic wave is sent through the material, this signal is reflected from the back wall of the material and received by the feeler gauge probe. The delay between sending and receiving the signal can be used for calculate the thickness of the material.

To be able to measure the thickness of a wall with an ultrasonic meter, the material must be homogeneous and compact. Almost all metals are suitable for measurement with an ultrasonic thickness gauge, as well as other materials such as glass, plastics and even some types of rubber.

The ultrasonic thickness gauge is used in preventive maintenance, in ordinary maintenance, during non-destructive tests or for the acceptance of materials in the production phase.

The choice of the ultrasonic meter must be based on the application to be addressed. You can choose instruments with a generic probe, suitable for many applications, or instruments with interchangeable probes and that can be adapted to specific applications (high temperature, presence of paints, large measurement area, materials particularly difficult to measure because of medium and low density).

digital comparators

Comparators

The comparator is a measuring instrument used for measurements of linear displacement, oscillations, straightness, form errors, positions and in some cases vibrations.

The comparator uses a linear transducer, integrated in the measuring instrument, and a display to indicate the displacement of the rod. The end of the rod, called the probe, is in contact with the surface of the object being measured.

The type of probe can be chosen based on the use and shape of the contact point. Point, ball, plate, chisel or rolling bearing probes are available.

The comparators offered by INNOVACHECK are made with miniaturized indicators and with very low consumption, so much so that they can be easily powered by a common button cell battery. The comparator displays are normally made with a resolution of 0,01 mm (hundredths), 0,001 mm (thousandths). Some special models of comparators can also reach sub-micron resolutions.

fork contact feeler gauges

Fork thickness gauges

Ultrasonic thickness gauges are used for measure the thickness of materials by accessing from only one side of the wall using ultrasonic waves.

When an ultrasonic wave is sent through the material, this signal is reflected from the back wall of the material and received by the feeler gauge probe. The delay between sending and receiving the signal can be used for calculate the thickness of the material.

To be able to measure the thickness of a wall with an ultrasonic meter, the material must be homogeneous and compact. Almost all metals are suitable for measurement with an ultrasonic thickness gauge, as well as other materials such as glass, plastics and even some types of rubber.

The ultrasonic thickness gauge is used in preventive maintenance, in ordinary maintenance, during non-destructive tests or for the acceptance of materials in the production phase.

The choice of the ultrasonic meter must be based on the application to be addressed. You can choose instruments with a generic probe, suitable for many applications, or instruments with interchangeable probes and that can be adapted to specific applications (high temperature, presence of paints, large measurement area, materials particularly difficult to measure because of medium and low density).

triangulation laser sensors

Triangulation LASER sensors

Triangulation laser sensors are non-contact measuring instruments widely used in various industries. These sensors adopt triangulation technology for measure the distance between the sensor and the object surface, thus allowing to obtain with high precision the measurements of displacements required by the production processes.

La triangulation technology it is based on the emission of a laser beam which is projected onto the object surface and reflected towards the sensor.

Laser triangulation sensors offer many advantages over traditional measuring instruments. First, they allow you to make non-contact measurements, which means that there is no risk of damaging the object surface that is being measured. Also you can measure moving or easily deformed objects. Furthermore, the triangulation laser sensors are particularly precise and they can detect even small displacements with an accuracy of a few microns.


Technical insight

Thickness measurement is a fundamental element in industrial applications.

Laser measuring sensors, laser distance meters, optical sensors and linear transducers are indispensable tools for thickness measurement in an industrial environment.

Thanks to their precision and their ability to detect even the slightest changes in the position of the objects, they guarantee maximum efficiency in processing and operator safety. Furthermore, thanks to the technical documentation provided by the manufacturers, it is possible to select the best solution for the specific needs of the application in which they are to be used.

Thickness measurements in the industrial sector

Laser distance meters are tools used in industry for non-contact thickness measurement of materials easily deformable or at high speed.

Thanks to their precision and speed, they are used for the quality control of products on the production line and for the monitoring of production processes.

Laser measurements are particularly suitable for Industry 4.0 as allow you to improve the efficiency and accuracy of your processes, reducing production costs and ensuring higher product quality.

Industrial laser distance meters are capable of measure the thickness of materials of different nature such as metal, plastic materials, paper and many others. This makes them useful in many industries, such as automotive, electronics, packaging and metalworking.

Laser measuring instruments allow to obtain precise and repeatable measurements, allowing an accurate control of the production process and guaranteeing the conformity of the products to the specifications requested by the customer.

Distance measurements in the metallurgical sector

In the metallurgical field, thickness measurement is essential to ensure production safety and the quality of the finished product.

Additionally, these sensors can be used to measure the thickness of steel strips of steel or other materials, ensuring the correct size of production.

Thickness measurements in the precision mechanics sector

The use of laser distance meters for non-contact measurements is an important innovation in the field of industrial precision measurements. In particular, laser distance meters allow the thickness of various objects to be measured with extreme precision, considerably improving quality control in production.

Laser technology guarantees speed and accuracy, resulting in thicknesses that are even less than a millimetre. This is made possible by an emission of high frequency laser beams which interact with the surfaces of the object to be measured, on the basis of which it is possible to calculate its thickness.

These measuring instruments are part of industry 4.0 technologies, offering considerable support to modern industrial management. In fact, thanks to their precision, laser distance meters establish the basic parameters for a quality mechanical production, being able to be used in various industrial sectors, from metallurgy to mechanics.

The use of laser distance meters for thickness measurement has therefore revolutionized the way precision measurements are carried out in the industrial sector. Thanks to their properties, these innovative tools have become indispensable for guaranteeing quality and efficient production, increasing not only product reliability, but also market competitiveness.

In conclusion, we can state that laser distance meters represent an essential tool for industrial quality control, allowing to carry out thickness measurements with a high level of precision, speed and reliability, as required by the needs of industry 4.0.

Contacts and advice

For more information or for an application consultancy you can contact:

RODER SRL
Via Aldo Moro 15/A – Oglianico (TO) – Italy
Telephone : +39-0124-34301
Mail: info@roder.it
Systems and integration division website: http://www.roder.it

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