The control of the position of carriages and slides with LASER distance meters is one of the most used techniques in the industrial field for the non-contact measurement of moving objects in automated warehouses and cargo handling systems. In particular, these measuring instruments are very popular in the logistics and transport sector, where reliable positioning of moving parts is essential to guarantee the quality of the goods picking and placing process.
LASER distance meters are sensors capable of measuring with great precision the distance between two points without the need for physical contact. These LASER sensors use a ray of light which is reflected from the surface of the object and received by the sensor, which processes the information to calculate the exact distance. Thanks to this technology, it is possible to carry out measurements with a resolution of up to a tenth of a mm even over measuring ranges of tens of metres.
The use of LASER distance meters allows you to manage the position of carriages and slides in a reliable and precise way, which represent critical elements for the optimal functioning of many machines and industrial storage facilities.
Thanks to these measuring instruments, it is possible to check the position of these elements and intervene promptly in the event of problems or anomalies.
LASER distance meters are extremely versatile measuring instruments, which can be used in many other fields in addition to logistics and industry. For example, these laser sensors are also used in autonomous shuttle guidance systems, in the monitoring of the position of automatic trolleys and in the determination of the alignment elements in the large warehouses controlled by bridge cranes.
Ultimately, the control of the position of carriages and slides with LASER distance meters represents an advanced and reliable technology for the non-contact measurement of moving objects. Thanks to the use of laser distance meters, it is possible precisely and safely manage the position of critical elements for the operation of many machines industrial plants and automatic warehouses, ensuring maximum process reliability.
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Application
- Measure the position of transport elements (trolleys, sledges, lifts) with the real-time movement and location tracking.
- Display of displacement values typical over time with reference to certain and programmed maintenance events (storage of the layout with time references and references to predetermined events)
- Generation of monitoring alarms for events that are out of the normal pattern over time.
- Measurement, display and monitoring of location of large objects during during handling inside construction sites and automatic warehouses.
- Process monitoring : control the position of trolleys inside ovens, dryers or storage warehouses.
- Structural control : monitoring of the bending of structural elements during operation.
Products used in this application
LDM42 series LASER distance meters
- Distance measurements up to 30 meters on natural surfaces or 100 meters with reflector
- Power supply 12-24 Vdc
- Communication interfaces RS232 – RS422 – Profinet, Profibus, Ethernet and Ethernet/IP
- Visible LASER emitter (red) with safety class 2
- Accuracy up to +/- 1 mm
- Resolution up to 0.1 mm
- Wide range of accessories for high temperature environments or for environments with high contaminants
LDM300 series LASER distance meters
- LASER distance meters for distance measurements up to 3000 meters
- Power supply 24 Vdc
- RS232 - RS422 interfaces
- Wide range of accessories
- Suitable for monitoring the position of large structures and objects
Benefits found
- Measuring range up to 30 meters with a millimeter precision, extendable up to 100 meters with reflector or 3000 meters with LDM300 sensor.
- Robust design, with IP65 degree of protection, also for outdoor installation.
- Le small size and low weight make it easy to install and maintain in any environment, without the need for special tools or equipment.
- Advanced optical filtering prevents false readings caused by ambient light interference, allowing for more reliable measurements over greater distances and with higher accuracy than traditional sensors.
- Easy integration into existing systems thanks to awide choice of analog and digital interfaces, which allow the LASER module to be quickly connected to any controller or device without further hardware modifications or programming efforts on the part of the user.
- Il low energy consumption allows the sensor to work not only on mains power but on battery or other limited energy sources, such as solar cells.
- THEhigh immunity to electrical noise makes it suitable for use in industrial environments where high electromagnetic fields are present.
- La self-diagnosis function built-in triggers an alarm when errors occur during operation, ensuring greater safety.
- Flexible application options: can be used for tasks of continuous monitoring or combined with motion components for dynamic measurement applications.
- The functionality of remote monitoring via Ethernet interface allows users to control their distance meters from anywhere in the world via an Internet connection, providing greater flexibility and convenience in collecting data from multiple locations simultaneously.
- Il short reaction time ensures fast response even when detecting fast-moving objects, improving overall system performance.
- Highly configurable software with extensive customization options.
- Temperature compensation capability for increased reliability in various environmental conditions.
Insights
I laser distance meters proposed by INNOVACHECK provide highly accurate and reliable distance measurements with pinpoint accuracy and fast response times, ideal for position, displacement and velocity measurements.
Laser distance meters are easy to install, they do not require recalibration and require minimal maintenance over their lifetime.
The non-contact nature of the laser sensor eliminates potential safety or contamination issues associated with object measurement, due to contact measurement methods.
The flexibility of laser distance meters allows them to be used in a variety of applications, such as monitoring the positions of cranes and gantries, monitoring and measuring multiple points simultaneously.
The ability to measure distances up to 300m makes them suitable for large construction sites or maneuvering areas where more traditional level sensors may not be usable due to the limitations of their range.
Laser distance meters they are able to measure horizontal and vertical distances without the need for direct contact or direct access, making them ideal for hard-to-reach places or awkward locations within warehouses or maneuvering areas.
They are extremely affordable compared to other non-contact sensors - they can be purchased at a lower cost compared to traditional rope sensors or radar systems which require additional hardware and wiring costs.
Rated to IP65, these laser distance meters can be used outdoors even when exposed to rain, snow and other extreme environmental conditions (with suitable enclosures), allowing for greater flexibility during installation and operation in a range of applications within industrial plants and mining operations where robustness is essential in extreme external conditions (contact our technical support for more information).
Remote control and remote surveillance
By allowing remote control via a digital input/output connection configuration, it is possible to control operations from a safe distance which reduces the risk factors linked in particular to the entry of personnel into confined or dangerous spaces ( automatic warehouses, dangerous areas, high heights )
Measuring the position of an overhead crane or crane has never been easier thanks to the LDM42 and LDM300 LASER distance meters.
These precision instruments not only measure accurately and reliably, but also display real-time data on remote monitors via Ethernet or Wi-Fi.
The LDM42/LDM302 laser distance meters open up new possibilities for monitoring logistics operations, so you know exactly when it is time to implement corrections or change control strategy.
RODER's LDM42/LDM302 laser distance meters are the perfect tool for measuring the position of gantries, cranes, sluice gates, beams and carpentry structures. They offer unmatched accuracy and reliability, with readings consistently accurate to within 1 millimetre.
Remote control
Data can be displayed in real time on remote monitors via Wi-Fi or Ethernet networks, so you don't need to be on site to get up-to-date readings. The data also allows for position and anti-collision monitoring, in order to guarantee the safety of operators, equipment and structures.
Another advantage of using the LDM42/LDM302 laser distance meters is the ease of installation and operation. The gauges can be easily mounted to shed walls, crane gantries or manipulator arms and the setup process is simple enough for anyone to do.
Operation is completely non-contact, so no maintenance is required, other than occasional checks as needed. This makes them an effective choice for both large-scale industrial applications and small installations.
With the laser distance meters offered by INNOVACHECK, even environmental factors such as temperature variations do not affect the readings, as they use a reflection optical technology. This means that regardless of the extreme conditions, theAccuracy remains constant over long periods of time, with minimal effort on the part of the user.
Contacts and advice
For more information or for an application consultancy you can contact:
INNOVACHECK – Instrument division of RODER SRL
Via Aldo Moro 15/A – Oglianico (TO) – Italy
Telephone : +39-0124-34301
General email: info@roder.it
Tools division email: info@innovacheck.com
Systems and integration division website: http://www.roder.it
Copyright by RODER SRL – All rights reserved – Copying or unauthorized dissemination prohibited – Application note AN0000013