Controlling the casting of molten materials is a crucial phase of the industrial production process, as it has a direct impact on the quality of the final product. To get the best possible results, it is essential to use the most advanced and accurate measuring tools. In this context, LASER sensors are an ideal solution for non-contact measurement.
LASER sensors are highly precise and reliable measuring instruments, used to detect variations in distance, displacement, orientation and shape of objects. LASER distance meters, in particular, are widely used in the metal industry, to control the casting of molten materials.
LASER distance meters allow you to measure the distance between the sensor and the object in an extremely precise and fast way. These instruments use LASER technology to detect the position of the instrument with respect to the object being measured, without the need for physical contact between the two parts.
LASER distance meters are equipped with a wide range of advanced features, such as the ability to measure the temperature, speed, angle and shape of the moving or stationary object. This technology provides highly accurate data in real time, which allows manufacturers to control the casting of molten materials with greater precision.
LASER sensor technology is very versatile, as it can be used to measure a wide range of materials and shapes. LASER distance meters are perfect for measuring castings of molten materials, such as aluminium, steel and brass. These sensors are highly sensitive and can detect even the smallest changes in distance or displacement.
To conclude, the control of the casting of molten materials is a complex process and of fundamental importance to guarantee the quality of the final product. The use of triangulation LASER sensors and LASER distance meters allows to significantly improve the precision and efficiency of the production process, reducing costs and production times. Thanks to their very high precision and reliability, LASER distance meters are the ideal choice for controlling the casting of molten materials in highly competitive industrial environments.
Do you want help in choosing the product?
You can send an email to info@innovacheck.com indicating your request or:
Application
- Measurement of length of bars, beams, pipes at high temperatures directly on the production line.
- Measurement of the position of slabs and billets at high temperatures
- Real-time control of the position of the bar head for programming any flying cut or for ejection from the pass-line.
- Measure and calculation of weight and volume of the product considering the specific weight of the material produced
- Synchronization of processes cutting in the case of multiple bars or coupled materials.
- Remote monitoring of production with possible programming of production batches in real time.
- Measurement of molten metal level to maintain process conditions.
Products used in this application
LDM42 series LASER distance meters
- Distance measurements up to 30 meters on natural surfaces or 100 meters with reflector
- Power supply 12-24 Vdc
- Communication interfaces RS232 – RS422 – Profinet, Profibus, Ethernet and Ethernet/IP
- Visible LASER emitter (red) with safety class 2
- Accuracy up to +/- 1 mm
- Resolution up to 0.1 mm
- Wide range of accessories for high temperature environments or for environments with high contaminants
BL series triangulation LASER sensors
- LASER triangulation LASER sensors for distance measurements up to 3000 mm
- Power supply 24 Vdc
- RS232 - RS422 interfaces
- Wide range of accessories and configurations
- Suitable for non-contact measurements of moving objects
Benefits found
- Measuring range up to 30 meters with a millimeter precision, or sub-millimeter with reduced field sensors.
- Robust design, with IP65 degree of protection, also for outdoor installation.
- Le small size and low weight make it easy to install and maintain in any environment, without the need for special tools or equipment.
- Advanced optical filtering prevents false readings caused by ambient light interference, allowing for more reliable measurements over greater distances and with higher accuracy than traditional sensors.
- Easy integration into existing systems thanks to awide choice of analog and digital interfaces, which allow the LASER module to be quickly connected to any controller or device without further hardware modifications or programming efforts on the part of the user.
- Il low energy consumption allows the sensor to work not only powered by the mains but also by battery or limited power sources.
- THEhigh immunity to electrical noise makes it suitable for use in industrial environments where high electromagnetic fields are present.
- La self-diagnosis function built-in triggers an alarm when errors occur during operation, ensuring greater safety.
- Flexible application options: can be used for tasks of continuous monitoring or combined with motion components for dynamic measurement applications.
- The functionality of remote monitoring via Ethernet interface allows users to control their distance meters from anywhere in the world via an Internet connection, providing greater flexibility and convenience in collecting data from multiple locations simultaneously.
- Il short reaction time ensures fast response even when detecting fast-moving objects, improving overall system performance.
- Highly configurable software with extensive customization options.
- Temperature compensation capability for increased reliability in various environmental conditions.
Contacts and advice
For more information or for an application consultancy you can contact:
INNOVACHECK – Instrument division of RODER SRL
Via Aldo Moro 15/A – Oglianico (TO) – Italy
Telephone : +39-0124-34301
General email: info@roder.it
Tools division email: info@innovacheck.com
Systems and integration division website: http://www.roder.it
Copyright by RODER SRL – All rights reserved – Copying or unauthorized dissemination prohibited – Application note AN0000015