Home —–> Level measurements with LASER distance meters

Level measurements with LASER distance meters

silos tank level control of dust, grains and pellets

Industries like plastic molding, food processing, and building materials all rely on bulk materials stored in silos, tanks or tanks.

I laser distance meters for LDM42 series level measurements provide efficient level measurement in tanks, silos or large containers.

The INNOVACHECK system offers automatic display of the level up remote monitors to facilitate monitoring, measurement and traceability of material levels.

laser distance meters for level measurement applications in tanks and grain silos

It is also equipped with a integrated communication system to guarantee one accurate data transmission and reliable over long distances.

Thanks to the INNOVACHECK system, the technicians in charge are able to remotely monitor the contents of the tanks without having to access them. This not only saves time but also money by reducing the labor costs associated with manual access.

The LDM42 laser distance meters are an effective and efficient solution for level measurement in tanks and storage systems.

The LDM42 LASER distance meters combined with a remote monitoring system allow the creation of systems in compliance with the Industry 4.0 standard.


You can send an email to info@innovacheck.com indicating your request or:


Application

  • Measure the level of materials, liquids or granulates in tanks, silos or storage warehouses.
  • View the level value on display or on remote monitors.
  • Make calculations on the stock of the material (weight, volume, daily consumption, available volume).
  • Check flow trends of material with graphs, statistical analysis and real-time forecasts on future consumption and supply flows.

Solution

laser distance meter applications for level measurements in tanks and silos

This tool is especially suitable for Measure distances indoors and outdoors.

The LDM42 LASER distance meter is a device of precision measurement used to measure distances quickly and effectively with the aid of an optical technology.

Among the main features of the LASER LDM42 distance meter we find a remarkable measurement precision, thanks to the latest generation LASER technology. Also, the device is capable of measuring distances up to 30 meters without reflector (up to 100 meters with reflector), which makes it extremely versatile and suitable for different measurement needs.

In summary, the LDM42 LASER distance meter is a reliable, accurate and versatile professional measuring device, useful for a wide range of applications. Thanks to its many features, its ease of use and its portability, this distance meter is an excellent choice for innovative processes that seek maximum performance.

Products used in this application

LDM42 series LASER distance meters

  • Distance measurements up to 30 meters on natural surfaces or 100 meters with reflector
  • Power supply 12-24 Vdc
  • Communication interfaces RS232 – RS422 – Profinet, Profibus, Ethernet and Ethernet/IP
  • Visible LASER emitter (red) with safety class 2
  • Accuracy up to +/- 1 mm
  • Resolution up to 0.1 mm
  • Wide range of accessories for high temperature environments or for environments with high contaminants

Benefits

  • Measuring range up to 30 meters with a millimeter precision, extendable up to 100 meters with reflector.
  • Robust design, with IP65 degree of protection, also for outdoor installation.
  • Le small size and low weight make it easy to install and maintain in any environment, without the need for special tools or equipment.
  • Advanced optical filtering prevents false readings caused by ambient light interference, allowing for more reliable measurements over greater distances and with higher accuracy than traditional sensors.
  • Easy integration into existing systems thanks to awide choice of analog and digital interfaces, which allow the LASER module to be quickly connected to any controller or device without further hardware modifications or programming efforts on the part of the user.
  • Il low energy consumption allows the sensor to work not only on mains power but on battery or other limited energy sources, such as solar cells.
  • THEhigh immunity to electrical noise makes it suitable for use in industrial environments where high electromagnetic fields are present.
  • La self-diagnosis function built-in triggers an alarm when errors occur during operation, ensuring greater safety.
  • Flexible application options: can be used for tasks of continuous monitoring or combined with motion components for dynamic measurement applications.
  • The functionality of remote monitoring via Ethernet interface allows users to control their distance meters from anywhere in the world via an Internet connection, providing greater flexibility and convenience in collecting data from multiple locations simultaneously.
  • Il short reaction time ensures fast response even when detecting fast-moving objects, improving overall system performance.
  • Highly configurable software with extensive customization options.
  • Temperature compensation capability for increased reliability in various environmental conditions.

Insights

I laser distance meters RODER provide highly accurate and reliable level measurement with pinpoint accuracy and fast response times, ideal for silo and tank level measurement.

Laser distance meters are easy to install, they do not require recalibration and require minimal maintenance over their lifetime.

laser distance meters for level measurement applications in tanks and grain silos

The non-contact nature of the laser sensor eliminates potential safety or contamination issues associated with the measurement of liquids in tanks, due to contact measurement methods.

The flexibility of laser distance meters allows them to be used in a variety of applications, such as the monitoring of liquid level changes in large storage tanks or identifying blockages or blockages in pipelines, as well as providing continuous level readings from multiple points simultaneously.

The ability to measure distances up to 100m makes them suitable for large warehouses where more traditional level sensors may not be usable due to the limitations of their range.

Laser distance meters they are able to measure horizontal and vertical distances without the need for direct contact or line-of-sight access, making them ideal for hard-to-reach places or awkward locations within silos and tanks.

Reliable and precise level measurement

They are extremely affordable compared to other non-contact sensors - they can be purchased at a lower cost compared to traditional ultrasonic level sensors or radar systems which require additional hardware and cabling costs.

By allowing remote control via a digital input/output connection configuration, operations can be controlled from a safe distance which reduces risk factors particularly related to personnel entering confined spaces such as manholes/pits, etc.

application of laser distance meters in a cement and sand warehouse with deposits of dust

Rated to IP65, these laser distance meters can be used outdoors even when exposed to rain, snow and other extreme environmental conditions (with suitable enclosures), allowing for greater flexibility during installation and operation in a range of applications within industrial plants and mining operations where robustness is essential in extreme external conditions (contact our technical support for more information).

Measuring the liquid level inside a tank, silo or large container has never been easier thanks to the RODER LDM-42 laser distance meters. These precision instruments not only measure accurately and reliably, but also display real-time data on remote monitors via Ethernet or Wi-Fi.

RODER LDM42 laser distance meters open up new possibilities for monitoring the amount of liquid stored, so you know exactly when it's time to replenish and maintain inventory levels with confidence.

RODER's LDM42 laser distance meters are the perfect tool for measuring levels in silos and tanks. They offer unmatched accuracy and reliability, with readings consistently accurate to within 1 millimetre.

Industry 4.0 and interconnection

Data can be viewed in real time on remote monitors via Wi-Fi or Ethernet networks, so you don't need to be on site to get up-to-date readings. The data also allows for tracking of inventory levels, so that when it's time to restock, you can be sure you have the right amount on hand.

industrial laser distance meters for measuring distance and position with remote display on monitor

Another advantage of using RODER LDM-42 laser distance meters is the ease of installation and operation. The meters can be easily mounted to the walls of tanks or silos, and the setup process is simple enough that anyone can do it.

Operation is completely non-contact, so no maintenance is required, other than occasional checks as needed. This makes them an effective choice for both large-scale industrial applications and small installations.

With RODER laser distance meters, even environmental factors such as temperature changes do not affect the readings, as they use retroreflective optical technology. This means that regardless of the extreme conditions, theAccuracy remains constant over long periods of time, with minimal effort on the part of the user.

Real time monitoring

Last but not least, having access to up-to-date information on the liquid content inside a tank or silo can be invaluable for any process dealing with bulk products: knowing exactly when it is time to order new stocks will save you money and time in the long run and help you stay ahead of your competitors by keeping your warehouses regularly stocked.

datasink 100 software for data acquisition and statistical analysis

RODER's LASER distance meters make all of this possible and reliable thanks to their advanced technological capabilities!

Thanks to its unique design and features, the LDM42 laser distance meter maximizes safety in tank level measurement applications.

Eliminate manual checking processes that can be dangerous and time consuming. Since it does not require contact with any product, it helps to reduce hazardous conditions in the workplace.

Contacts and advice

For more information or for an application consultancy you can contact:

INNOVACHECK – Instrument division of RODER SRL
Via Aldo Moro 15/A – Oglianico (TO) – Italy
Telephone : +39-0124-34301
General email: info@roder.it
Tools division email: info@innovacheck.com
Systems and integration division website: http://www.roder.it

Copyright by RODER SRL – All rights reserved – Copying or unauthorized dissemination prohibited – Application note AN0000011

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